{"id":3291,"date":"2026-06-04T07:15:58","date_gmt":"2026-06-04T07:15:58","guid":{"rendered":"https:\/\/aubrikmc.com\/?page_id=3291"},"modified":"2026-06-04T07:22:38","modified_gmt":"2026-06-04T07:22:38","slug":"saw-vs-mig-mag-comparator-for-boiler-membrane-welding","status":"publish","type":"page","link":"https:\/\/aubrikmc.com\/tr\/boiler-production-equipment\/saw-vs-mig-mag-comparator-for-boiler-membrane-welding\/","title":{"rendered":"Kazan Membran Kayna\u011f\u0131 i\u00e7in SAW vs MIG\/MAG Kar\u015f\u0131la\u015ft\u0131r\u0131c\u0131"},"content":{"rendered":"<div class=\"wp-block-stackable-columns alignfull stk-block-columns stk-block stk-fbf6f32\" data-block-id=\"fbf6f32\"><div class=\"stk-row stk-inner-blocks stk-block-content stk-content-align stk-fbf6f32-column alignfull\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-7765408\" data-v=\"4\" data-block-id=\"7765408\"><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-7765408-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-7765408-inner-blocks\"><\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-stackable-columns alignfull stk-block-columns stk-block stk-5eb3369\" data-block-id=\"5eb3369\"><style>.stk-5eb3369-column{--stk-columns-spacing:var(--stk--preset--spacing--40, 1rem) !important;}<\/style><div class=\"stk-row stk-inner-blocks has-text-align-center stk-block-content stk-content-align stk-5eb3369-column alignfull\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-f9df249\" data-v=\"4\" data-block-id=\"f9df249\"><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-f9df249-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-f9df249-inner-blocks\"><div class=\"ct-breadcrumbs\" data-source=\"rankmath\" ><nav aria-label=\"ekmek k\u0131r\u0131nt\u0131lar\u0131\" class=\"rank-math-breadcrumb\"><p><span class=\"last\">Ev<\/span><\/p><\/nav><\/div><\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-stackable-columns alignfull stk-block-columns stk-block stk-e98c428\" data-block-id=\"e98c428\"><style>.stk-e98c428 {margin-bottom:0px !important;}<\/style><div class=\"stk-row stk-inner-blocks stk-block-content stk-content-align stk-e98c428-column alignfull\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-1c68871\" data-v=\"4\" data-block-id=\"1c68871\"><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-1c68871-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-1c68871-inner-blocks\">\n<section id=\"bpe-cmp\">\n<style>\n@import url('https:\/\/fonts.googleapis.com\/css2?family=IBM+Plex+Mono:wght@400;500;600');\n#bpe-cmp{--c-primary:#0060A8;--c-dark:#003060;--c-accent:#1878C0;--fM:'IBM Plex Mono',monospace;max-width:1200px;margin:0 auto;padding:24px;color:#1F2937;}\n#bpe-cmp h1,#bpe-cmp h2,#bpe-cmp h3{font-family:inherit !important;font-weight:700 !important;line-height:1.2 !important;margin:0 0 8px !important;padding:0 !important;}\n#bpe-cmp h1{font-size:26px;color:var(--c-dark);}\n#bpe-cmp p.bpe-cmp-sub{color:#5A6B7B;margin:0 0 20px;}\n#bpe-cmp .bpe-cmp-grid{display:grid;grid-template-columns:1fr 1fr;gap:24px;}\n#bpe-cmp label{display:block;font-size:13px;font-weight:600;margin:14px 0 4px;color:var(--c-dark);}\n#bpe-cmp input,#bpe-cmp .bpe-cmp-select{width:100%;height:44px;font-family:var(--fM);font-size:14px;color:#000018;background:#FFFFFF;border:1px solid #D9E2EC;padding:0 12px;box-sizing:border-box;}\n#bpe-cmp .bpe-cmp-select{appearance:none !important;-webkit-appearance:none !important;}\n#bpe-cmp .bpe-cmp-select option{color:#000018 !important;background:#FFFFFF !important;}\n#bpe-cmp .bpe-cmp-panel{background:#F4F7FA;border:1px solid #D9E2EC;padding:24px;}\n#bpe-cmp .bpe-cmp-head{font-weight:700;font-size:17px;color:var(--c-dark);margin-bottom:10px;}\n#bpe-cmp table{width:100%;border-collapse:collapse;font-family:var(--fM);font-size:13px;}\n#bpe-cmp th{background:var(--c-dark);color:#fff;text-align:left;padding:8px 10px;}\n#bpe-cmp td{padding:8px 10px;border-bottom:1px solid #D9E2EC;}\n#bpe-cmp td.win{color:var(--c-primary);font-weight:600;}\n#bpe-cmp .bpe-cmp-inv{margin-top:14px;padding:12px 16px;background:#eef4fb;border-left:3px solid var(--c-accent);font-size:13px;}\n#bpe-cmp .bpe-cmp-cta{display:inline-block;margin-top:18px;padding:13px 24px;background:var(--c-primary);color:#FFFFFF;text-decoration:none;font-weight:600;}\n#bpe-cmp .bpe-cmp-note{font-size:11px;color:#9aa7b4;margin-top:14px;}\n@media(max-width:690px){#bpe-cmp .bpe-cmp-grid{grid-template-columns:1fr;}}\n<\/style>\n\n  <h1>Kazan Membran Kayna\u011f\u0131 i\u00e7in SAW vs MIG\/MAG Kar\u015f\u0131la\u015ft\u0131r\u0131c\u0131<\/h1>\n  <p class=\"bpe-cmp-sub\">Membran panel \u00e7al\u0131\u015fman\u0131z i\u00e7in biriktirme, \u00e7\u0131k\u0131\u015f ve tak\u0131m maliyetinde gaz korumal\u0131 MIG\/MAG ile \u00e7ift telli tozalt\u0131 ark kayna\u011f\u0131n\u0131 kar\u015f\u0131la\u015ft\u0131r\u0131n. Rakamlar yay\u0131nlanm\u0131\u015f biriktirme oranlar\u0131n\u0131 ve Aubrik tak\u0131m verilerini kullan\u0131r.<\/p>\n  <h2 style=\"font-size:18px;color:#003060;margin:6px 0 12px !important;\">Hatt\u0131n\u0131z i\u00e7in s\u00fcre\u00e7 kar\u015f\u0131la\u015ft\u0131rmas\u0131<\/h2>\n  <div class=\"bpe-cmp-grid\">\n    <div>\n      <label>SAW me\u015faleleri hatta<\/label>\n      <select class=\"bpe-cmp-select\" id=\"bps3Torch\" onchange=\"bps3Calc()\">\n        <option value=\"4\" selected=\"\">4 me\u015fale<\/option>\n        <option value=\"6\">6 me\u015fale<\/option>\n        <option value=\"2\">2 me\u015fale<\/option>\n      <\/select>\n      <label>Vardiya ba\u015f\u0131na \u00fcretken ark saatleri<\/label>\n      <input type=\"number\" id=\"bps3Hours\" value=\"6.5\" min=\"0\" step=\"0.5\" oninput=\"bps3Calc()\" onchange=\"bps3Calc()\">\n      <label>Plaka kal\u0131nl\u0131\u011f\u0131 (mm)<\/label>\n      <input type=\"number\" id=\"bps3Thk\" value=\"8\" min=\"0\" oninput=\"bps3Calc()\" onchange=\"bps3Calc()\">\n    <\/div>\n    <div class=\"bpe-cmp-panel\" id=\"bps3Result\" style=\"display:none\">\n      <div class=\"bpe-cmp-head\" id=\"bps3Head\"><\/div>\n      <table>\n        <thead><tr><th>Metrik<\/th><th>\u00c7ift telli TESTERE<\/th><th>MIG\/MAG<\/th><\/tr><\/thead>\n        <tbody id=\"bps3Body\"><\/tbody>\n      <\/table>\n      <div class=\"bpe-cmp-inv\" id=\"bps3Inv\"><\/div>\n      <a href=\"#ct-popup-790\" class=\"bpe-cmp-cta\">Ayr\u0131nt\u0131l\u0131 bir SAW-vs-MIG analizi isteyin \u2192<\/a>\n      <div class=\"bpe-cmp-note\">SAW biriktirme tor\u00e7 ba\u015f\u0131na 28 kg\/saat vs tipik MIG\/MAG 4,5 kg\/saat; SAW penetrasyonu ge\u00e7i\u015f ba\u015f\u0131na 3\u20135 mm vs 1\u20131,5 mm; sarf malzemesi tak\u0131mlar\u0131 yakla\u015f\u0131k $500 SAW vs $20.000 MIG\/MAG. SAW d\u00fcz ve yatay diki\u015flere uygundur; ~200 mm'nin alt\u0131ndaki t\u00fcpler bunun yerine y\u00f6r\u00fcngesel TIG kullan\u0131r.<\/div>\n    <\/div>\n  <\/div>\n\n<script>\nfunction bps3Calc(){\n  var torch = +document.getElementById('bps3Torch').value || 4;\n  var hours = +document.getElementById('bps3Hours').value || 0;\n  var thk = +document.getElementById('bps3Thk').value || 0;\n\n  var sawRate = 28;          \/\/ kg\/h per torch\n  var migRate = 4.5;         \/\/ kg\/h typical MIG\/MAG\n  var sawKg = sawRate * torch * hours;\n  var migKg = migRate * torch * hours;\n  var ratio = 0;\n  if (migKg > 0) { ratio = sawKg \/ migKg; }\n\n  var sawPen = '3-5 mm';\n  var migPen = '1-1.5 mm';\n  var sawTool = '$500';\n  var migTool = '$20,000';\n\n  var passNote = 'similar';\n  if (thk > 6) { passNote = 'fewer passes (deeper penetration)'; }\n\n  document.getElementById('bps3Head').textContent =\n    'Across ' + torch + ' torches and ' + hours + ' arc-hours\/shift';\n  document.getElementById('bps3Body').innerHTML =\n    '<tr><td>Deposition per torch<\/td><td class=\"win\">28 kg\/h<\/td><td>4.5 kg\/h<\/td><\/tr>' +\n    '<tr><td>Weld metal per shift<\/td><td class=\"win\">' + sawKg.toFixed(0) + ' kg<\/td><td>' + migKg.toFixed(0) + ' kg<\/td><\/tr>' +\n    '<tr><td>Penetration per pass<\/td><td class=\"win\">' + sawPen + '<\/td><td>' + migPen + '<\/td><\/tr>' +\n    '<tr><td>On ' + thk + ' mm plate<\/td><td class=\"win\">' + passNote + '<\/td><td>more passes<\/td><\/tr>' +\n    '<tr><td>Consumable tooling<\/td><td class=\"win\">' + sawTool + '<\/td><td>' + migTool + '<\/td><\/tr>';\n\n  document.getElementById('bps3Inv').innerHTML =\n    '<strong>The Weld-Cost Inversion:<\/strong> SAW lays roughly ' + ratio.toFixed(1) +\n    'x the weld metal of MIG\/MAG for this setup, yet its consumable tooling costs about 40x less ($500 vs $20,000). Faster, deeper welds at lower tooling cost.';\n  document.getElementById('bps3Result').style.display = 'block';\n}\nbps3Calc();\n<\/script>\n<\/section>\n<\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>","protected":false},"excerpt":{"rendered":"<p>SAW vs MIG\/MAG Comparator for Boiler Membrane Welding Compare twin-wire submerged arc welding against gas-shielded MIG\/MAG on deposition, output and tooling cost for your membrane panel work. Figures use published deposition rates and Aubrik tooling data. Process comparison for your line SAW torches on the line 4 torches6 torches2 torches Productive arc hours per shift [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":1389,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_gspb_post_css":"","footnotes":""},"class_list":["post-3291","page","type-page","status-publish","hentry"],"blocksy_meta":[],"_links":{"self":[{"href":"https:\/\/aubrikmc.com\/tr\/wp-json\/wp\/v2\/pages\/3291","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/aubrikmc.com\/tr\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/aubrikmc.com\/tr\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/aubrikmc.com\/tr\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/aubrikmc.com\/tr\/wp-json\/wp\/v2\/comments?post=3291"}],"version-history":[{"count":0,"href":"https:\/\/aubrikmc.com\/tr\/wp-json\/wp\/v2\/pages\/3291\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/aubrikmc.com\/tr\/wp-json\/wp\/v2\/pages\/1389"}],"wp:attachment":[{"href":"https:\/\/aubrikmc.com\/tr\/wp-json\/wp\/v2\/media?parent=3291"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}