{"id":3291,"date":"2026-06-04T07:15:58","date_gmt":"2026-06-04T07:15:58","guid":{"rendered":"https:\/\/aubrikmc.com\/?page_id=3291"},"modified":"2026-06-04T07:22:38","modified_gmt":"2026-06-04T07:22:38","slug":"saw-vs-mig-mag-comparator-for-boiler-membrane-welding","status":"publish","type":"page","link":"https:\/\/aubrikmc.com\/pt\/boiler-production-equipment\/saw-vs-mig-mag-comparator-for-boiler-membrane-welding\/","title":{"rendered":"Comparador SAW vs MIG\/MAG para soldagem por membrana de caldeira"},"content":{"rendered":"<div class=\"wp-block-stackable-columns alignfull stk-block-columns stk-block stk-fbf6f32\" data-block-id=\"fbf6f32\"><div class=\"stk-row stk-inner-blocks stk-block-content stk-content-align stk-fbf6f32-column alignfull\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-7765408\" data-v=\"4\" data-block-id=\"7765408\"><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-7765408-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-7765408-inner-blocks\"><\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-stackable-columns alignfull stk-block-columns stk-block stk-5eb3369\" data-block-id=\"5eb3369\"><style>.stk-5eb3369-column{--stk-columns-spacing:var(--stk--preset--spacing--40, 1rem) !important;}<\/style><div class=\"stk-row stk-inner-blocks has-text-align-center stk-block-content stk-content-align stk-5eb3369-column alignfull\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-f9df249\" data-v=\"4\" data-block-id=\"f9df249\"><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-f9df249-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-f9df249-inner-blocks\"><div class=\"ct-breadcrumbs\" data-source=\"rankmath\" ><nav aria-label=\"p\u00e3o ralado\" class=\"rank-math-breadcrumb\"><p><span class=\"last\">Casa<\/span><\/p><\/nav><\/div><\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-stackable-columns alignfull stk-block-columns stk-block stk-e98c428\" data-block-id=\"e98c428\"><style>.stk-e98c428 {margin-bottom:0px !important;}<\/style><div class=\"stk-row stk-inner-blocks stk-block-content stk-content-align stk-e98c428-column alignfull\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-1c68871\" data-v=\"4\" data-block-id=\"1c68871\"><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-1c68871-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-1c68871-inner-blocks\">\n<section id=\"bpe-cmp\">\n<style>\n@import url('https:\/\/fonts.googleapis.com\/css2?family=IBM+Plex+Mono:wght@400;500;600');\n#bpe-cmp{--c-primary:#0060A8;--c-dark:#003060;--c-accent:#1878C0;--fM:'IBM Plex Mono',monospace;max-width:1200px;margin:0 auto;padding:24px;color:#1F2937;}\n#bpe-cmp h1,#bpe-cmp h2,#bpe-cmp h3{font-family:inherit !important;font-weight:700 !important;line-height:1.2 !important;margin:0 0 8px !important;padding:0 !important;}\n#bpe-cmp h1{font-size:26px;color:var(--c-dark);}\n#bpe-cmp p.bpe-cmp-sub{color:#5A6B7B;margin:0 0 20px;}\n#bpe-cmp .bpe-cmp-grid{display:grid;grid-template-columns:1fr 1fr;gap:24px;}\n#bpe-cmp label{display:block;font-size:13px;font-weight:600;margin:14px 0 4px;color:var(--c-dark);}\n#bpe-cmp input,#bpe-cmp .bpe-cmp-select{width:100%;height:44px;font-family:var(--fM);font-size:14px;color:#000018;background:#FFFFFF;border:1px solid #D9E2EC;padding:0 12px;box-sizing:border-box;}\n#bpe-cmp .bpe-cmp-select{appearance:none !important;-webkit-appearance:none !important;}\n#bpe-cmp .bpe-cmp-select option{color:#000018 !important;background:#FFFFFF !important;}\n#bpe-cmp .bpe-cmp-panel{background:#F4F7FA;border:1px solid #D9E2EC;padding:24px;}\n#bpe-cmp .bpe-cmp-head{font-weight:700;font-size:17px;color:var(--c-dark);margin-bottom:10px;}\n#bpe-cmp table{width:100%;border-collapse:collapse;font-family:var(--fM);font-size:13px;}\n#bpe-cmp th{background:var(--c-dark);color:#fff;text-align:left;padding:8px 10px;}\n#bpe-cmp td{padding:8px 10px;border-bottom:1px solid #D9E2EC;}\n#bpe-cmp td.win{color:var(--c-primary);font-weight:600;}\n#bpe-cmp .bpe-cmp-inv{margin-top:14px;padding:12px 16px;background:#eef4fb;border-left:3px solid var(--c-accent);font-size:13px;}\n#bpe-cmp .bpe-cmp-cta{display:inline-block;margin-top:18px;padding:13px 24px;background:var(--c-primary);color:#FFFFFF;text-decoration:none;font-weight:600;}\n#bpe-cmp .bpe-cmp-note{font-size:11px;color:#9aa7b4;margin-top:14px;}\n@media(max-width:690px){#bpe-cmp .bpe-cmp-grid{grid-template-columns:1fr;}}\n<\/style>\n\n  <h1>Comparador SAW vs MIG\/MAG para soldagem por membrana de caldeira<\/h1>\n  <p class=\"bpe-cmp-sub\">Compare a soldagem a arco submerso de fio duplo com MIG\/MAG blindado a g\u00e1s no custo de deposi\u00e7\u00e3o, sa\u00edda e ferramentas para o seu trabalho de painel de membrana Os n\u00fameros usam taxas de deposi\u00e7\u00e3o publicadas e dados de ferramentas Aubrik.<\/p>\n  <h2 style=\"font-size:18px;color:#003060;margin:6px 0 12px !important;\">Compara\u00e7\u00e3o de processos para sua linha<\/h2>\n  <div class=\"bpe-cmp-grid\">\n    <div>\n      <label>MA\u00e7aricos SAW na linha<\/label>\n      <select class=\"bpe-cmp-select\" id=\"bps3Torch\" onchange=\"bps3Calc()\">\n        <option value=\"4\" selected=\"\">4 tochas<\/option>\n        <option value=\"6\">6 tochas<\/option>\n        <option value=\"2\">2 tochas<\/option>\n      <\/select>\n      <label>Horas de arco produtivo por turno<\/label>\n      <input type=\"number\" id=\"bps3Hours\" value=\"6.5\" min=\"0\" step=\"0.5\" oninput=\"bps3Calc()\" onchange=\"bps3Calc()\">\n      <label>Espessura da placa (mm)<\/label>\n      <input type=\"number\" id=\"bps3Thk\" value=\"8\" min=\"0\" oninput=\"bps3Calc()\" onchange=\"bps3Calc()\">\n    <\/div>\n    <div class=\"bpe-cmp-panel\" id=\"bps3Result\" style=\"display:none\">\n      <div class=\"bpe-cmp-head\" id=\"bps3Head\"><\/div>\n      <table>\n        <thead><tr><th>M\u00e9trica<\/th><th>Serro duplo<\/th><th>MIG\/MAG<\/th><\/tr><\/thead>\n        <tbody id=\"bps3Body\"><\/tbody>\n      <\/table>\n      <div class=\"bpe-cmp-inv\" id=\"bps3Inv\"><\/div>\n      <a href=\"#ct-popup-790\" class=\"bpe-cmp-cta\">Solicite uma an\u00e1lise detalhada SAW-vs-MIG \u2192<\/a>\n      <div class=\"bpe-cmp-note\">deposi\u00e7\u00e3o de SAW 28\/h por tocha MIG\/MAG t\u00edpico 4,5 kg\/h; Penetra\u00e7\u00e3o de SAW 5 mm vs 1,5 mm por passagem; Ferramentas consum\u00edveis cerca de $50 SAW vs $20,00 MIG\/MAG. SAW se adapta a costuras planas e horizontais; tubos abaixo de ~200 mm usam TIG orbital.<\/div>\n    <\/div>\n  <\/div>\n\n<script>\nfunction bps3Calc(){\n  var torch = +document.getElementById('bps3Torch').value || 4;\n  var hours = +document.getElementById('bps3Hours').value || 0;\n  var thk = +document.getElementById('bps3Thk').value || 0;\n\n  var sawRate = 28;          \/\/ kg\/h per torch\n  var migRate = 4.5;         \/\/ kg\/h typical MIG\/MAG\n  var sawKg = sawRate * torch * hours;\n  var migKg = migRate * torch * hours;\n  var ratio = 0;\n  if (migKg > 0) { ratio = sawKg \/ migKg; }\n\n  var sawPen = '3-5 mm';\n  var migPen = '1-1.5 mm';\n  var sawTool = '$500';\n  var migTool = '$20,000';\n\n  var passNote = 'similar';\n  if (thk > 6) { passNote = 'fewer passes (deeper penetration)'; }\n\n  document.getElementById('bps3Head').textContent =\n    'Across ' + torch + ' torches and ' + hours + ' arc-hours\/shift';\n  document.getElementById('bps3Body').innerHTML =\n    '<tr><td>Deposition per torch<\/td><td class=\"win\">28 kg\/h<\/td><td>4.5 kg\/h<\/td><\/tr>' +\n    '<tr><td>Weld metal per shift<\/td><td class=\"win\">' + sawKg.toFixed(0) + ' kg<\/td><td>' + migKg.toFixed(0) + ' kg<\/td><\/tr>' +\n    '<tr><td>Penetration per pass<\/td><td class=\"win\">' + sawPen + '<\/td><td>' + migPen + '<\/td><\/tr>' +\n    '<tr><td>On ' + thk + ' mm plate<\/td><td class=\"win\">' + passNote + '<\/td><td>more passes<\/td><\/tr>' +\n    '<tr><td>Consumable tooling<\/td><td class=\"win\">' + sawTool + '<\/td><td>' + migTool + '<\/td><\/tr>';\n\n  document.getElementById('bps3Inv').innerHTML =\n    '<strong>The Weld-Cost Inversion:<\/strong> SAW lays roughly ' + ratio.toFixed(1) +\n    'x the weld metal of MIG\/MAG for this setup, yet its consumable tooling costs about 40x less ($500 vs $20,000). Faster, deeper welds at lower tooling cost.';\n  document.getElementById('bps3Result').style.display = 'block';\n}\nbps3Calc();\n<\/script>\n<\/section>\n<\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>","protected":false},"excerpt":{"rendered":"<p>SAW vs MIG\/MAG Comparator for Boiler Membrane Welding Compare twin-wire submerged arc welding against gas-shielded MIG\/MAG on deposition, output and tooling cost for your membrane panel work. Figures use published deposition rates and Aubrik tooling data. Process comparison for your line SAW torches on the line 4 torches6 torches2 torches Productive arc hours per shift [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":1389,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_gspb_post_css":"","footnotes":""},"class_list":["post-3291","page","type-page","status-publish","hentry"],"blocksy_meta":[],"_links":{"self":[{"href":"https:\/\/aubrikmc.com\/pt\/wp-json\/wp\/v2\/pages\/3291","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/aubrikmc.com\/pt\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/aubrikmc.com\/pt\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/aubrikmc.com\/pt\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/aubrikmc.com\/pt\/wp-json\/wp\/v2\/comments?post=3291"}],"version-history":[{"count":0,"href":"https:\/\/aubrikmc.com\/pt\/wp-json\/wp\/v2\/pages\/3291\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/aubrikmc.com\/pt\/wp-json\/wp\/v2\/pages\/1389"}],"wp:attachment":[{"href":"https:\/\/aubrikmc.com\/pt\/wp-json\/wp\/v2\/media?parent=3291"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}