{"id":1416,"date":"2026-05-29T02:05:11","date_gmt":"2026-05-29T02:05:11","guid":{"rendered":"https:\/\/aubrikmc.com\/?page_id=1416"},"modified":"2026-05-29T02:12:11","modified_gmt":"2026-05-29T02:12:11","slug":"multi-torch-saw-capacity-calculator","status":"publish","type":"page","link":"https:\/\/aubrikmc.com\/fr\/boiler-production-equipment\/membrane-panel-welding-machine\/multi-torch-saw-capacity-calculator\/","title":{"rendered":"Calculateur de capacit\u00e9 SAW multi-torches"},"content":{"rendered":"\n<div class=\"wp-block-stackable-columns alignfull stk-block-columns stk-block stk-1c360c2\" data-block-id=\"1c360c2\"><style>.stk-1c360c2 {margin-bottom:0px !important;}<\/style><div class=\"stk-row stk-inner-blocks stk-block-content stk-content-align stk-1c360c2-column alignfull\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-518410c\" data-v=\"4\" data-block-id=\"518410c\"><style>.stk-518410c-container{margin-top:var(--stk--preset--spacing--50, 1.5rem) !important;margin-right:var(--stk--preset--spacing--50, 1.5rem) !important;margin-bottom:var(--stk--preset--spacing--50, 1.5rem) !important;margin-left:var(--stk--preset--spacing--50, 1.5rem) !important;}<\/style><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-518410c-container stk--no-background stk--no-padding\"><div class=\"has-text-align-center stk-block-content stk-inner-blocks stk-518410c-inner-blocks\"><div class=\"ct-breadcrumbs\" data-source=\"rankmath\" ><nav aria-label=\"breadcrumbs\" class=\"rank-math-breadcrumb\"><p><span class=\"last\">Home<\/span><\/p><\/nav><\/div><\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-stackable-columns alignfull stk-block-columns stk-block stk-2b32dcd\" data-block-id=\"2b32dcd\"><style>.stk-2b32dcd {margin-bottom:0px !important;}<\/style><div class=\"stk-row stk-inner-blocks stk-block-content stk-content-align stk-2b32dcd-column alignfull\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-6582acc\" data-v=\"4\" data-block-id=\"6582acc\"><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-6582acc-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-6582acc-inner-blocks\">\n<div id=\"aboke-saw-module\">\n  <style>\n    \/* 1. TOP-LEVEL SCOPE & RESET *\/\n    #aboke-saw-module {\n      width: 100%;\n      background-color: #f4f7fa; \/* Full-bleed background *\/\n      padding: 40px 20px;\n      box-sizing: border-box;\n      \/* Font inherits globally from Blocksy as requested *\/\n      font-family: inherit;\n      color: #0a1f33;\n      line-height: 1.6;\n    }\n\n    #aboke-saw-module * {\n      box-sizing: border-box;\n    }\n\n    \/* 2. LAYOUT & CONTAINER *\/\n    #aboke-saw-module .aboke-container {\n      max-width: 1600px !important;\n      margin: 0 auto;\n      display: flex;\n      flex-direction: column;\n      gap: 30px;\n    }\n\n    @media (min-width:1000px) {\n      #aboke-saw-module .aboke-container {\n        flex-direction: row;\n        align-items: flex-start;\n      }\n      #aboke-saw-module .aboke-col-left {\n        flex: 0 0 45%;\n      }\n      #aboke-saw-module .aboke-col-right {\n        flex: 0 0 55%;\n      }\n    }\n\n    \/* 3. TYPOGRAPHY (Strictly Scoped & SEO Friendly) *\/\n    #aboke-saw-module h2.aboke-title {\n      color: #003060 !important;\n      font-size: 32px !important;\n      font-weight: 700 !important;\n      margin: 0 0 10px 0 !important;\n      padding: 0 !important;\n      line-height: 1.3 !important;\n    }\n\n    #aboke-saw-module .aboke-subtitle {\n      color: #5c6c7c !important;\n      font-size: 16px !important;\n      margin-bottom: 30px !important;\n    }\n\n    \/* 4. COMPONENT STYLING (Bento Grid Industrial Aesthetic) *\/\n    #aboke-saw-module .aboke-card {\n      background: #ffffff;\n      border: 1px solid #e2e8ee;\n      border-radius: 6px;\n      padding: 30px;\n      box-shadow: 0 4px 16px rgba(0, 48, 96, 0.04);\n    }\n\n    #aboke-saw-module label {\n      display: block;\n      font-weight: 600;\n      color: #003060;\n      margin: 16px 0 8px 0;\n      font-size: 14px;\n    }\n\n    #aboke-saw-module select,\n    #aboke-saw-module input {\n      width: 100%;\n      padding: 12px 16px;\n      border: 1px solid #e2e8ee;\n      border-radius: 4px;\n      font-size: 15px;\n      background: #f8fafc;\n      color: #0a1f33;\n      transition: all 0.2s ease;\n      font-family: inherit;\n    }\n\n    #aboke-saw-module select:focus,\n    #aboke-saw-module input:focus {\n      outline: none;\n      border-color: #0060A8;\n      background: #ffffff;\n      box-shadow: 0 0 0 3px rgba(0, 96, 168, 0.1);\n    }\n\n    #aboke-saw-module button.aboke-btn {\n      background: #0060A8 !important;\n      color: #ffffff !important;\n      border: none;\n      padding: 16px 24px;\n      font-weight: 700;\n      border-radius: 4px;\n      cursor: pointer;\n      font-size: 16px;\n      margin-top: 24px;\n      width: 100%;\n      transition: background 0.2s ease;\n    }\n\n    #aboke-saw-module button.aboke-btn:hover {\n      background: #003060 !important;\n    }\n\n    \/* 5. RESULTS PANEL *\/\n    #aboke-saw-module .aboke-result-box {\n      background: linear-gradient(145deg, #ffffff, #f8fafc);\n      border-left: 6px solid #1878C0;\n      display: none; \/* Hidden on init *\/\n    }\n\n    #aboke-saw-module h3.aboke-result-title {\n      color: #003060 !important;\n      font-size: 22px !important;\n      margin: 0 0 20px 0 !important;\n      padding-bottom: 15px;\n      border-bottom: 1px solid #e2e8ee;\n    }\n\n    #aboke-saw-module .aboke-metric {\n      display: flex;\n      justify-content: space-between;\n      align-items: center;\n      padding: 12px 0;\n      border-bottom: 1px dashed #e2e8ee;\n    }\n    \n    #aboke-saw-module .aboke-metric:last-of-type {\n      border-bottom: none;\n    }\n\n    #aboke-saw-module .aboke-lbl {\n      color: #5c6c7c;\n      font-size: 15px;\n    }\n\n    #aboke-saw-module .aboke-val {\n      font-weight: 700;\n      color: #0060A8;\n      font-size: 15px;\n      text-align: right;\n    }\n\n    #aboke-saw-module .aboke-note {\n      font-size: 13px;\n      color: #5c6c7c;\n      margin-top: 20px;\n      padding: 12px;\n      background: #f4f7fa;\n      border-radius: 4px;\n      border-left: 3px solid #003060;\n    }\n\n    \/* CTA Link styling - specific ID constraint *\/\n    #aboke-saw-module .aboke-cta {\n      display: block;\n      background: #1878C0 !important;\n      color: #ffffff !important;\n      padding: 16px 24px;\n      border-radius: 4px;\n      text-decoration: none !important;\n      font-weight: 700;\n      margin-top: 24px;\n      text-align: center;\n      transition: background 0.2s ease;\n    }\n\n    #aboke-saw-module .aboke-cta:hover {\n      background: #003060 !important;\n    }\n\n    #aboke-saw-module .aboke-foot {\n      text-align: left;\n      color: #5c6c7c;\n      font-size: 13px;\n      margin-top: 20px;\n      border-top: 1px solid #e2e8ee;\n      padding-top: 20px;\n    }\n\n    #aboke-saw-module .aboke-foot a {\n      color: #0060A8;\n      text-decoration: none;\n      font-weight: 600;\n    }\n  <\/style>\n\n  <div class=\"aboke-container\">\n    \n    <div class=\"aboke-col-left\">\n      <h2 class=\"aboke-title\">Multi-Torch SAW Capacity Calculator<\/h2>\n      <div class=\"aboke-subtitle\">Estimate recommended torch count and daily production capacity for your membrane panel mix. Powered by ABOKE deposition-ladder field data.<\/div>\n      \n      <div class=\"aboke-card\">\n        <label>Panel width (mm)<\/label>\n        <select id=\"aboke-width\">\n          <option value=\"1600\">1600 mm (standard 4-torch)<\/option>\n          <option value=\"2000\">2000 mm (custom)<\/option>\n          <option value=\"2500\">2500 mm (max, 6-torch)<\/option>\n        <\/select>\n        \n        <label>Panel thickness (mm)<\/label>\n        <select id=\"aboke-thickness\">\n          <option value=\"3-6\">3\u20136 mm (thin \/ sandwich panel)<\/option>\n          <option value=\"6-10\">6\u201310 mm (standard boiler)<\/option>\n          <option value=\"10-12\">10\u201312 mm (heavy boiler)<\/option>\n          <option value=\"12-16\">12\u201316 mm (CFB \/ power boiler)<\/option>\n        <\/select>\n        \n        <label>Material<\/label>\n        <select id=\"aboke-material\">\n          <option value=\"carbon\">Carbon steel (SA-36 \/ SA-178)<\/option>\n          <option value=\"stainless\">Stainless 304 \/ 316<\/option>\n          <option value=\"alloy\">Duplex \/ Inconel cladding (hybrid mode)<\/option>\n        <\/select>\n        \n        <label>Production target (m\u00b2\/day)<\/label>\n        <input type=\"number\" id=\"aboke-target\" placeholder=\"e.g. 800\" value=\"800\" min=\"50\" max=\"3000\">\n        \n        <label>Operating shifts per day<\/label>\n        <select id=\"aboke-shifts\">\n          <option value=\"1\">1 shift (8 hr)<\/option>\n          <option value=\"2\">2 shifts (16 hr)<\/option>\n          <option value=\"3\">3 shifts (24 hr)<\/option>\n        <\/select>\n        \n        <button class=\"aboke-btn\" onclick=\"abokeCalc()\">Calculate Configuration<\/button>\n      <\/div>\n    <\/div>\n\n    <div class=\"aboke-col-right\">\n      <div class=\"aboke-card aboke-result-box\" id=\"aboke-out\">\n        <h3 class=\"aboke-result-title\" id=\"aboke-rec\">\u2014<\/h3>\n        \n        <div class=\"aboke-metric\">\n          <span class=\"aboke-lbl\">Recommended torch count<\/span>\n          <span class=\"aboke-val\" id=\"aboke-torches\">\u2014<\/span>\n        <\/div>\n        <div class=\"aboke-metric\">\n          <span class=\"aboke-lbl\">Welding speed range<\/span>\n          <span class=\"aboke-val\" id=\"aboke-speed\">\u2014<\/span>\n        <\/div>\n        <div class=\"aboke-metric\">\n          <span class=\"aboke-lbl\">Estimated daily capacity<\/span>\n          <span class=\"aboke-val\" id=\"aboke-capacity\">\u2014<\/span>\n        <\/div>\n        <div class=\"aboke-metric\">\n          <span class=\"aboke-lbl\">Per-shift output<\/span>\n          <span class=\"aboke-val\" id=\"aboke-pershift\">\u2014<\/span>\n        <\/div>\n        <div class=\"aboke-metric\">\n          <span class=\"aboke-lbl\">Operators per shift<\/span>\n          <span class=\"aboke-val\" id=\"aboke-ops\">1<\/span>\n        <\/div>\n        <div class=\"aboke-metric\">\n          <span class=\"aboke-lbl\">Match vs your target<\/span>\n          <span class=\"aboke-val\" id=\"aboke-match\">\u2014<\/span>\n        <\/div>\n        \n        <div class=\"aboke-note\" id=\"aboke-notes\" style=\"display:none;\"><\/div>\n        \n        <a href=\"#ct-popup-790\" class=\"aboke-cta\">Get a Custom RFQ Based on This Configuration \u2192<\/a>\n      <\/div>\n\n      <div class=\"aboke-foot\">\n        Estimates from ABOKE field deposition data 2018-2025. Actual output depends on flux recovery cycle, panel changeover and code-mandated inspection holds. <a href=\"https:\/\/aboke-pending.com\/membrane-panel-welding-machine\/\" rel=\"nofollow noopener\" target=\"_blank\">\u2190 Back to main pillar page<\/a>\n      <\/div>\n    <\/div>\n\n  <\/div>\n\n  <script>\n    var abokeLadder = {\n      \"1600|3-6|carbon\": { torch: 4, speed: \"1.0\u20131.5 m\/min\", cap: [900, 1200] },\n      \"1600|6-10|carbon\": { torch: 4, speed: \"0.8\u20131.2 m\/min\", cap: [800, 1100] },\n      \"1600|10-12|carbon\": { torch: 4, speed: \"0.7\u20131.0 m\/min\", cap: [700, 900] },\n      \"1600|12-16|carbon\": { torch: 6, speed: \"0.6\u20130.9 m\/min\", cap: [500, 750] },\n      \"1600|3-6|stainless\": { torch: 4, speed: \"0.9\u20131.3 m\/min\", cap: [850, 1100] },\n      \"1600|6-10|stainless\": { torch: 4, speed: \"0.7\u20131.1 m\/min\", cap: [700, 950] },\n      \"1600|10-12|stainless\": { torch: 4, speed: \"0.6\u20131.0 m\/min\", cap: [600, 850] },\n      \"1600|12-16|stainless\": { torch: 6, speed: \"0.5\u20130.8 m\/min\", cap: [450, 700] },\n      \"1600|3-6|alloy\": { torch: \"Hybrid 4+2\", speed: \"0.8\u20131.2 m\/min\", cap: [700, 950] },\n      \"1600|6-10|alloy\": { torch: \"Hybrid 4+2\", speed: \"0.6\u20131.0 m\/min\", cap: [550, 800] },\n      \"1600|10-12|alloy\": { torch: \"Hybrid 4+2\", speed: \"0.5\u20130.8 m\/min\", cap: [450, 650] },\n      \"1600|12-16|alloy\": { torch: \"Hybrid 4+2\", speed: \"0.4\u20130.7 m\/min\", cap: [350, 550] },\n      \"2000|3-6|carbon\": { torch: 6, speed: \"1.2\u20132.0 m\/min\", cap: [1000, 1400] },\n      \"2000|6-10|carbon\": { torch: 6, speed: \"1.0\u20131.5 m\/min\", cap: [800, 1100] },\n      \"2000|10-12|carbon\": { torch: 6, speed: \"0.8\u20131.2 m\/min\", cap: [650, 950] },\n      \"2000|12-16|carbon\": { torch: 6, speed: \"0.6\u20131.0 m\/min\", cap: [500, 750] },\n      \"2000|3-6|stainless\": { torch: 6, speed: \"1.0\u20131.5 m\/min\", cap: [800, 1100] },\n      \"2000|6-10|stainless\": { torch: 6, speed: \"0.8\u20131.2 m\/min\", cap: [650, 900] },\n      \"2000|10-12|stainless\": { torch: 6, speed: \"0.7\u20131.0 m\/min\", cap: [550, 800] },\n      \"2000|12-16|stainless\": { torch: 6, speed: \"0.5\u20130.8 m\/min\", cap: [400, 650] },\n      \"2000|3-6|alloy\": { torch: \"Hybrid 4+2\", speed: \"0.7\u20131.1 m\/min\", cap: [600, 850] },\n      \"2000|6-10|alloy\": { torch: \"Hybrid 4+2\", speed: \"0.5\u20130.9 m\/min\", cap: [450, 700] },\n      \"2000|10-12|alloy\": { torch: \"Hybrid 4+2\", speed: \"0.4\u20130.7 m\/min\", cap: [350, 550] },\n      \"2000|12-16|alloy\": { torch: \"Hybrid 4+2\", speed: \"0.3\u20130.6 m\/min\", cap: [300, 450] },\n      \"2500|3-6|carbon\": { torch: 6, speed: \"1.2\u20132.0 m\/min\", cap: [700, 1100] },\n      \"2500|6-10|carbon\": { torch: 6, speed: \"1.0\u20131.5 m\/min\", cap: [600, 950] },\n      \"2500|10-12|carbon\": { torch: 6, speed: \"0.8\u20131.2 m\/min\", cap: [500, 800] },\n      \"2500|12-16|carbon\": { torch: 6, speed: \"0.6\u20131.0 m\/min\", cap: [400, 650] },\n      \"2500|3-6|stainless\": { torch: 6, speed: \"1.0\u20131.5 m\/min\", cap: [600, 950] },\n      \"2500|6-10|stainless\": { torch: 6, speed: \"0.8\u20131.2 m\/min\", cap: [500, 800] },\n      \"2500|10-12|stainless\": { torch: 6, speed: \"0.7\u20131.0 m\/min\", cap: [450, 700] },\n      \"2500|12-16|stainless\": { torch: 6, speed: \"0.5\u20130.8 m\/min\", cap: [350, 550] },\n      \"2500|3-6|alloy\": { torch: \"Hybrid 4+2\", speed: \"0.7\u20131.1 m\/min\", cap: [500, 750] },\n      \"2500|6-10|alloy\": { torch: \"Hybrid 4+2\", speed: \"0.5\u20130.9 m\/min\", cap: [400, 600] },\n      \"2500|10-12|alloy\": { torch: \"Hybrid 4+2\", speed: \"0.4\u20130.7 m\/min\", cap: [300, 500] },\n      \"2500|12-16|alloy\": { torch: \"Hybrid 4+2\", speed: \"0.3\u20130.6 m\/min\", cap: [250, 400] }\n    };\n\n    function abokeCalc() {\n      var w = document.getElementById('aboke-width').value;\n      var t = document.getElementById('aboke-thickness').value;\n      var m = document.getElementById('aboke-material').value;\n      \n      var targetInput = parseFloat(document.getElementById('aboke-target').value);\n      var target = targetInput || 800;\n      \n      var shiftsInput = parseFloat(document.getElementById('aboke-shifts').value);\n      var shifts = shiftsInput || 1;\n      \n      var key = w + \"|\" + t + \"|\" + m;\n      var d = abokeLadder[key];\n      \n      if (!d) {\n        alert('Configuration not in database \u2014 contact ABOKE for custom RFQ');\n        return;\n      }\n      \n      var minCap = d.cap[0] * shifts;\n      var maxCap = d.cap[1] * shifts;\n      var model = \"\";\n      \n      if (d.torch === 4) {\n        model = \"Standard 4-Torch SAW (1600 mm)\";\n      } else if (d.torch === 6) {\n        model = \"Custom 6-Torch SAW (\" + w + \" mm)\";\n      } else {\n        model = \"Hybrid SAW + MAG (\" + w + \" mm)\";\n      }\n      \n      var matchPct = Math.round((maxCap + minCap) \/ 2 \/ target * 100);\n      var matchTxt = \"\";\n      \n      if (matchPct >= 120) {\n        matchTxt = \"Above target (\" + matchPct + \"% capacity headroom)\";\n      } else if (matchPct >= 95) {\n        matchTxt = \"On target (\" + matchPct + \"%)\";\n      } else if (matchPct >= 80) {\n        matchTxt = \"Tight match (\" + matchPct + \"%) \u2014 consider 6-torch upgrade\";\n      } else {\n        matchTxt = \"Below target (\" + matchPct + \"%) \u2014 recommend 6-torch or 2nd line\";\n      }\n      \n      document.getElementById('aboke-rec').textContent = \"Recommended: \" + model;\n      document.getElementById('aboke-torches').textContent = d.torch + \" (parallel synchronised)\";\n      document.getElementById('aboke-speed').textContent = d.speed;\n      \n      var shiftString = \" shift\";\n      if (shifts > 1) { shiftString = \" shifts\"; }\n      document.getElementById('aboke-capacity').textContent = minCap + \"\u2013\" + maxCap + \" m\u00b2\/day (across \" + shifts + shiftString + \")\";\n      \n      document.getElementById('aboke-pershift').textContent = d.cap[0] + \"\u2013\" + d.cap[1] + \" m\u00b2\/shift\";\n      document.getElementById('aboke-match').textContent = matchTxt;\n      \n      var notes = \"\";\n      if (m === 'alloy') {\n        notes += \"Alloy\/Inconel work requires Hybrid SAW + MAG configuration with DC power supply. \";\n      }\n      \n      if (w === '2500') {\n        var thicknessVal = parseFloat(t.split('-')[0]);\n        if (thicknessVal >= 12) {\n          notes += \"2500mm panels at 12mm+ benefit from 6-torch + AI vision inspection module to catch fin-bar misalignment before X-ray. \";\n        }\n      }\n      \n      if (matchPct < 95) {\n        var gap = Math.round(100 - matchPct);\n        notes += \"Output gap of \" + gap + \"% \u2014 consider doubling shifts or stepping to 6-torch configuration.\";\n      }\n      \n      var notesEl = document.getElementById('aboke-notes');\n      if (notes.length > 0) {\n        notesEl.textContent = notes;\n        notesEl.style.display = \"block\";\n      } else {\n        notesEl.style.display = \"none\";\n      }\n      \n      document.getElementById('aboke-out').style.display = 'block';\n    }\n  <\/script>\n<\/div>\n<\/div><\/div><\/div>\n<\/div><\/div>\n","protected":false},"excerpt":{"rendered":"<p>Multi-Torch SAW Capacity Calculator Estimate recommended torch count and daily production capacity for your membrane panel mix. Powered by ABOKE deposition-ladder field data. Panel width (mm) 1600 mm (standard 4-torch)2000 mm (custom)2500 mm (max, 6-torch) Panel thickness (mm) 3\u20136 mm (thin \/ sandwich panel)6\u201310 mm (standard boiler)10\u201312 mm (heavy boiler)12\u201316 mm (CFB \/ power boiler) [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":0,"parent":1396,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_gspb_post_css":"","footnotes":""},"class_list":["post-1416","page","type-page","status-publish","hentry"],"blocksy_meta":[],"_links":{"self":[{"href":"https:\/\/aubrikmc.com\/fr\/wp-json\/wp\/v2\/pages\/1416","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/aubrikmc.com\/fr\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/aubrikmc.com\/fr\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/aubrikmc.com\/fr\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/aubrikmc.com\/fr\/wp-json\/wp\/v2\/comments?post=1416"}],"version-history":[{"count":0,"href":"https:\/\/aubrikmc.com\/fr\/wp-json\/wp\/v2\/pages\/1416\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/aubrikmc.com\/fr\/wp-json\/wp\/v2\/pages\/1396"}],"wp:attachment":[{"href":"https:\/\/aubrikmc.com\/fr\/wp-json\/wp\/v2\/media?parent=1416"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}