{"id":3291,"date":"2026-06-04T07:15:58","date_gmt":"2026-06-04T07:15:58","guid":{"rendered":"https:\/\/aubrikmc.com\/?page_id=3291"},"modified":"2026-06-04T07:22:38","modified_gmt":"2026-06-04T07:22:38","slug":"saw-vs-mig-mag-comparator-for-boiler-membrane-welding","status":"publish","type":"page","link":"https:\/\/aubrikmc.com\/de\/boiler-production-equipment\/saw-vs-mig-mag-comparator-for-boiler-membrane-welding\/","title":{"rendered":"SAW vs MIG\/MAG-Vergleicher f\u00fcr Kesselmembranschwei\u00dfen"},"content":{"rendered":"<div class=\"wp-block-stackable-columns alignfull stk-block-columns stk-block stk-fbf6f32\" data-block-id=\"fbf6f32\"><div class=\"stk-row stk-inner-blocks stk-block-content stk-content-align stk-fbf6f32-column alignfull\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-7765408\" data-v=\"4\" data-block-id=\"7765408\"><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-7765408-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-7765408-inner-blocks\"><\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-stackable-columns alignfull stk-block-columns stk-block stk-5eb3369\" data-block-id=\"5eb3369\"><style>.stk-5eb3369-column{--stk-columns-spacing:var(--stk--preset--spacing--40, 1rem) !important;}<\/style><div class=\"stk-row stk-inner-blocks has-text-align-center stk-block-content stk-content-align stk-5eb3369-column alignfull\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-f9df249\" data-v=\"4\" data-block-id=\"f9df249\"><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-f9df249-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-f9df249-inner-blocks\"><div class=\"ct-breadcrumbs\" data-source=\"rankmath\" ><nav aria-label=\"Semmelbr\u00f6sel\" class=\"rank-math-breadcrumb\"><p><span class=\"last\">Zuhause<\/span><\/p><\/nav><\/div><\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<div class=\"wp-block-stackable-columns alignfull stk-block-columns stk-block stk-e98c428\" data-block-id=\"e98c428\"><style>.stk-e98c428 {margin-bottom:0px !important;}<\/style><div class=\"stk-row stk-inner-blocks stk-block-content stk-content-align stk-e98c428-column alignfull\">\n<div class=\"wp-block-stackable-column stk-block-column stk-column stk-block stk-1c68871\" data-v=\"4\" data-block-id=\"1c68871\"><div class=\"stk-column-wrapper stk-block-column__content stk-container stk-1c68871-container stk--no-background stk--no-padding\"><div class=\"stk-block-content stk-inner-blocks stk-1c68871-inner-blocks\">\n<section id=\"bpe-cmp\">\n<style>\n@import url('https:\/\/fonts.googleapis.com\/css2?family=IBM+Plex+Mono:wght@400;500;600');\n#bpe-cmp{--c-primary:#0060A8;--c-dark:#003060;--c-accent:#1878C0;--fM:'IBM Plex Mono',monospace;max-width:1200px;margin:0 auto;padding:24px;color:#1F2937;}\n#bpe-cmp h1,#bpe-cmp h2,#bpe-cmp h3{font-family:inherit !important;font-weight:700 !important;line-height:1.2 !important;margin:0 0 8px !important;padding:0 !important;}\n#bpe-cmp h1{font-size:26px;color:var(--c-dark);}\n#bpe-cmp p.bpe-cmp-sub{color:#5A6B7B;margin:0 0 20px;}\n#bpe-cmp .bpe-cmp-grid{display:grid;grid-template-columns:1fr 1fr;gap:24px;}\n#bpe-cmp label{display:block;font-size:13px;font-weight:600;margin:14px 0 4px;color:var(--c-dark);}\n#bpe-cmp input,#bpe-cmp .bpe-cmp-select{width:100%;height:44px;font-family:var(--fM);font-size:14px;color:#000018;background:#FFFFFF;border:1px solid #D9E2EC;padding:0 12px;box-sizing:border-box;}\n#bpe-cmp .bpe-cmp-select{appearance:none !important;-webkit-appearance:none !important;}\n#bpe-cmp .bpe-cmp-select option{color:#000018 !important;background:#FFFFFF !important;}\n#bpe-cmp .bpe-cmp-panel{background:#F4F7FA;border:1px solid #D9E2EC;padding:24px;}\n#bpe-cmp .bpe-cmp-head{font-weight:700;font-size:17px;color:var(--c-dark);margin-bottom:10px;}\n#bpe-cmp table{width:100%;border-collapse:collapse;font-family:var(--fM);font-size:13px;}\n#bpe-cmp th{background:var(--c-dark);color:#fff;text-align:left;padding:8px 10px;}\n#bpe-cmp td{padding:8px 10px;border-bottom:1px solid #D9E2EC;}\n#bpe-cmp td.win{color:var(--c-primary);font-weight:600;}\n#bpe-cmp .bpe-cmp-inv{margin-top:14px;padding:12px 16px;background:#eef4fb;border-left:3px solid var(--c-accent);font-size:13px;}\n#bpe-cmp .bpe-cmp-cta{display:inline-block;margin-top:18px;padding:13px 24px;background:var(--c-primary);color:#FFFFFF;text-decoration:none;font-weight:600;}\n#bpe-cmp .bpe-cmp-note{font-size:11px;color:#9aa7b4;margin-top:14px;}\n@media(max-width:690px){#bpe-cmp .bpe-cmp-grid{grid-template-columns:1fr;}}\n<\/style>\n\n  <h1>SAW vs MIG\/MAG-Vergleicher f\u00fcr Kesselmembranschwei\u00dfen<\/h1>\n  <p class=\"bpe-cmp-sub\">Vergleichen Sie das Zweidraht-Untertauchlichtbogenschwei\u00dfen mit gasgeschirmtem MIG\/MAG bei Abscheidung, Leistung und Werkzeugkosten f\u00fcr Ihre Membranplattenarbeit. Die Zahlen verwenden ver\u00f6ffentlichte Abscheidungsraten und Aubrik-Werkzeugdaten.<\/p>\n  <h2 style=\"font-size:18px;color:#003060;margin:6px 0 12px !important;\">Prozessvergleich f\u00fcr Ihre Linie<\/h2>\n  <div class=\"bpe-cmp-grid\">\n    <div>\n      <label>SAW-Fackeln auf der Leitung<\/label>\n      <select class=\"bpe-cmp-select\" id=\"bps3Torch\" onchange=\"bps3Calc()\">\n        <option value=\"4\" selected=\"\">4 Fackeln<\/option>\n        <option value=\"6\">6 Fackeln<\/option>\n        <option value=\"2\">2 Fackeln<\/option>\n      <\/select>\n      <label>Produktive Bogenstunden pro Schicht<\/label>\n      <input type=\"number\" id=\"bps3Hours\" value=\"6.5\" min=\"0\" step=\"0.5\" oninput=\"bps3Calc()\" onchange=\"bps3Calc()\">\n      <label>Plattendicke (mm)<\/label>\n      <input type=\"number\" id=\"bps3Thk\" value=\"8\" min=\"0\" oninput=\"bps3Calc()\" onchange=\"bps3Calc()\">\n    <\/div>\n    <div class=\"bpe-cmp-panel\" id=\"bps3Result\" style=\"display:none\">\n      <div class=\"bpe-cmp-head\" id=\"bps3Head\"><\/div>\n      <table>\n        <thead><tr><th>Metrisch<\/th><th>Zweidraht-s\u00e4ge<\/th><th>MIG\/MAG<\/th><\/tr><\/thead>\n        <tbody id=\"bps3Body\"><\/tbody>\n      <\/table>\n      <div class=\"bpe-cmp-inv\" id=\"bps3Inv\"><\/div>\n      <a href=\"#ct-popup-790\" class=\"bpe-cmp-cta\">Fordern Sie eine detaillierte SAW-vs-MIG-Analyse an \u2192<\/a>\n      <div class=\"bpe-cmp-note\">SAW-Abscheidung 28 kg\/h pro Brenner gegen\u00fcber typischer MIG\/MAG 4,5 kg\/h; SAW-Durchdringung 35 mm vs. 11,5 mm pro Durchgang; Verbrauchswerkzeuge etwa $500 SAW vs. $20.000 MIG\/MAG. SAW passt zu flachen und horizontalen N\u00e4hten; Rohre unter ~200 mm verwenden stattdessen Orbital-TIG.<\/div>\n    <\/div>\n  <\/div>\n\n<script>\nfunction bps3Calc(){\n  var torch = +document.getElementById('bps3Torch').value || 4;\n  var hours = +document.getElementById('bps3Hours').value || 0;\n  var thk = +document.getElementById('bps3Thk').value || 0;\n\n  var sawRate = 28;          \/\/ kg\/h per torch\n  var migRate = 4.5;         \/\/ kg\/h typical MIG\/MAG\n  var sawKg = sawRate * torch * hours;\n  var migKg = migRate * torch * hours;\n  var ratio = 0;\n  if (migKg > 0) { ratio = sawKg \/ migKg; }\n\n  var sawPen = '3-5 mm';\n  var migPen = '1-1.5 mm';\n  var sawTool = '$500';\n  var migTool = '$20,000';\n\n  var passNote = 'similar';\n  if (thk > 6) { passNote = 'fewer passes (deeper penetration)'; }\n\n  document.getElementById('bps3Head').textContent =\n    'Across ' + torch + ' torches and ' + hours + ' arc-hours\/shift';\n  document.getElementById('bps3Body').innerHTML =\n    '<tr><td>Deposition per torch<\/td><td class=\"win\">28 kg\/h<\/td><td>4.5 kg\/h<\/td><\/tr>' +\n    '<tr><td>Weld metal per shift<\/td><td class=\"win\">' + sawKg.toFixed(0) + ' kg<\/td><td>' + migKg.toFixed(0) + ' kg<\/td><\/tr>' +\n    '<tr><td>Penetration per pass<\/td><td class=\"win\">' + sawPen + '<\/td><td>' + migPen + '<\/td><\/tr>' +\n    '<tr><td>On ' + thk + ' mm plate<\/td><td class=\"win\">' + passNote + '<\/td><td>more passes<\/td><\/tr>' +\n    '<tr><td>Consumable tooling<\/td><td class=\"win\">' + sawTool + '<\/td><td>' + migTool + '<\/td><\/tr>';\n\n  document.getElementById('bps3Inv').innerHTML =\n    '<strong>The Weld-Cost Inversion:<\/strong> SAW lays roughly ' + ratio.toFixed(1) +\n    'x the weld metal of MIG\/MAG for this setup, yet its consumable tooling costs about 40x less ($500 vs $20,000). Faster, deeper welds at lower tooling cost.';\n  document.getElementById('bps3Result').style.display = 'block';\n}\nbps3Calc();\n<\/script>\n<\/section>\n<\/div><\/div><\/div>\n<\/div><\/div>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>","protected":false},"excerpt":{"rendered":"<p>SAW vs MIG\/MAG Comparator for Boiler Membrane Welding Compare twin-wire submerged arc welding against gas-shielded MIG\/MAG on deposition, output and tooling cost for your membrane panel work. Figures use published deposition rates and Aubrik tooling data. Process comparison for your line SAW torches on the line 4 torches6 torches2 torches Productive arc hours per shift [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":1389,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_gspb_post_css":"","footnotes":""},"class_list":["post-3291","page","type-page","status-publish","hentry"],"blocksy_meta":[],"_links":{"self":[{"href":"https:\/\/aubrikmc.com\/de\/wp-json\/wp\/v2\/pages\/3291","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/aubrikmc.com\/de\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/aubrikmc.com\/de\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/aubrikmc.com\/de\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/aubrikmc.com\/de\/wp-json\/wp\/v2\/comments?post=3291"}],"version-history":[{"count":0,"href":"https:\/\/aubrikmc.com\/de\/wp-json\/wp\/v2\/pages\/3291\/revisions"}],"up":[{"embeddable":true,"href":"https:\/\/aubrikmc.com\/de\/wp-json\/wp\/v2\/pages\/1389"}],"wp:attachment":[{"href":"https:\/\/aubrikmc.com\/de\/wp-json\/wp\/v2\/media?parent=3291"}],"curies":[{"name":"Wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}